Technical Specifications
|
Parameter |
Specification |
|
Product Type |
JST XSR Alternative Connector |
|
Connector System |
Wire-to-Board |
|
Pitch |
0.6 mm |
|
Termination Type |
IDC / SMT |
|
Rated Current |
0.2 A AC/DC |
|
Rated Voltage |
30 V DC |
|
Operating Temperature Range |
-40°C to +105°C |
|
Contact Resistance |
30 mΩ Max. |
|
Insulation Resistance |
100 MΩ Min. |
|
Dielectric Withstanding Voltage |
200 V AC/minute |
|
Receptacle Housing Material |
LCP, UL 94V-0, Black |
|
Receptacle Terminal Material |
Phosphor Bronze, Tin or Gold Plated |
|
Header Housing Material |
LCP, UL 94V-0, Black |
|
Header Pin Material |
Phosphor Bronze, Tin or Gold Plated |
|
Available Circuit Positions |
2 / 4 / 6 / 10 / 16 / 20 / 22 Positions |
|
Wire Size |
28–32 AWG, subject to terminal configuration |
|
Packaging |
Tape-and-Reel or Bulk, subject to Model |
Product Construction
Contact Material: Phosphor bronze terminals with tin or gold plating, selected according to current, corrosion resistance, and mating-cycle requirements.
Housing Insulation: LCP, UL 94V-0 rated, with black housing material for compact SMT connector assemblies.
Crimp Design: Precision-formed terminal barrels support stable conductor retention and consistent crimp performance across specified wire sizes.
Applications
Consumer Devices:
Used in wireless audio accessories, wearable devices, handheld electronics, and other compact consumer products.
Medical Equipment:
Applied in portable diagnostic devices, compact monitors, and handheld measurement instruments.
Industrial Controls:
Used for signal connections in compact sensor modules, instrumentation interfaces, and control units.
Miniature Robotics:
Applied to internal signal routing for compact motors, sensors, and automated sub-assemblies.
Compatibility Verification
Mating Tests: Sample units are checked against designated JST XSR reference components for mating fit, retention, and electrical continuity.
Electrical Inspection: 100% pin-to-pin testing is conducted during production to screen for open circuits and short circuits.
Environmental Testing: Sample testing can be arranged against applicable EIA-364 methods for temperature, humidity, and electrical performance evaluation.
Sample Program: Engineering samples and dimensional or electrical test data are available for buyer evaluation and prototyping.
Available Configurations
Standard configurations include 2, 4, 6, 10, 16, 20, and 22 positions.
Available as loose components, tape-and-reel packages, or pre-terminated wire harnesses.
Supplied in tape-and-reel formats for automated SMT placement or bulk packaging for manual assembly.
Tin plating or selective gold plating is available according to corrosion and mating-cycle requirements.
Custom Support
Engineering Support: Technical support is available for 2D/3D drawings, custom pin counts, wire gauges, plating, and connector configurations.
Harness Processing: Wire cutting, stripping, crimping, and labeling services are available for pre-terminated harness assemblies.
Flexible Quantities: MOQ options can support prototype orders, pilot production, and volume purchasing.
Project Coordination: Technical and sales contacts coordinate drawing approval, sampling, production, and delivery schedules.
Supply Capability
Production Output:
Automated stamping and assembly lines support production capacity of up to 1 million connector components per month, subject to model mix and order volume.
Stock Management:
Standard components may be maintained in buffer inventory to support short-term replenishment requirements.
Shipping Methods:
International orders can be shipped by air, sea, or express courier according to order volume and delivery requirements.
Lead Times:
Standard stock items typically ship within 48–72 hours; custom configurations are scheduled according to tooling, sampling, and production requirements.
FAQ
Q: Can you provide RoHS and REACH documents for the JST XSR alternative connectors?
A: Yes. RoHS and REACH declarations, material information, and applicable inspection documents can be provided according to the product model and order requirements.
Q: How are product quality issues or discrepancies handled?
A: We conduct a root-cause analysis using retained samples from the specific production lot and follow standard corrective and replacement procedures if non-conformance is verified.
Q: Can you share third-party or internal test reports for performance validation?
A: Yes, validation reports covering metrics like contact resistance stability and mating force are available for review.
Q: Can reel quantities be customized for automated pick-and-place machines?
A: Yes, specific packaging quantities per reel or tray can be requested to align with your automated assembly line requirements.
Q: How is lot traceability maintained for purchased components?
A: Each package features a batch label linked to our ERP system, recording raw material sources, production dates, and inspection results.
Q: What is the communication process for custom wire harness projects?
A: A dedicated technical contact is assigned to oversee drawing exchanges, sample approvals, and production updates from start to finish.
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